cameron ball valve greasing procedure
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In most cases, actuators will far outlive the ball valves they control. /T 699934
DISTRIBUTE SEAT WEAR. %%EOF
5. 1/`ZF(84v Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. m1U
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4 $DPr;ta8:o T- Ideal for OEM and end-user automated valve applications that require superior, long-term performance. Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. . 0000025887 00000 n
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4. Many existing lubricant fittings have a two-piece body construction. _q,`T5
"dTDKP Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. endstream
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Scope. Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. Start a conversation with the team today, and wed be happy to help. Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. Dynacentric high performance Responsibilities. When attempting to seal a valve, if leakage persists, check the valve. 0000232072 00000 n
If blockage occurs the needle will not drop. A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). '8(7I2Zr 0000204095 00000 n
The sealant injection system of ball valve plays a part as the emergency sealing or backup sealing when soft sealing rings damage (seat inserts and o-rings) by accident. 0000029196 00000 n
Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. This. 0000207773 00000 n
ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. View catalogue. startxref
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/E 234299
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Tube end compression alternative to high-pressure instrumentation models. /R0 gs 0000145279 00000 n
Seal kits are available for Balon Series "LM" and "LS" ball valves. Stem sealant injection. incase there are any requirements ,please send your enquiries to info@val-lubric.com. 0000143340 00000 n
With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000074182 00000 n
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}=#ve Valves designed for easy, ongoing servicing and low long-term maintenance costs. These are observed by the operator and the mounting companies. Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. /Form Do For weld end valves, specify I.D. %
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Type of end connections (unequal ends can be furnished). PTFE lip seal. Lube should be injected at a steady pace. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. 0000145552 00000 n
STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. 3. /Length 1080
FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. I really found this to much informatics. Valve figure number (see chart below). What is a Valve Connection? When an ORBIT rising stem ball valve is closed, the core is . 5 0 obj PTFE delta seal. The stem threads should be coated with a clean grease lubricant. 0000204084 00000 n
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George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 1. 0000002001 00000 n
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required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. xref
Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. 0000203249 00000 n
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Cameron/Grove BT1 & BT2 Top Entry Ball Valves. Cameron Fully Welded Ball Valves. 0000003008 00000 n
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This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. 0000205183 00000 n
/Type /Catalog
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The handle allows you to control grease and flush flow into the valve. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. 0000199855 00000 n
hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb hUmo6+w Lubrication keeps your ball valves operating smoothly and prevents abrasion. (z87G? Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). 0000144455 00000 n
hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. %PDF-1.3
Products: Actuator - Direct Gas trailer
Build the following steps into your maintenance program. 2 - Ball Seats B. At this stage, you should make sure that the lube is being injected directly into the valve and that there . Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. View catalogue. Replace defective or damaged fittings. Most of goods are exported to USA, Europe and Asia. startxref
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Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . /Size 136
Flushing & Sealing. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj
qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with.
1537 Grafton Road . Cameron Valve and Process Systems support, Life Cycle Management for clients. 0000146376 00000 n
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Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. /H [ 1854 1154 ]
Lubricating & Sealing (periodic scheduled maintenance) Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. A MUST when servicing manytypes of wellhead gate valves. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . 0000196265 00000 n
Skip to content. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. endstream
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7. B4-D valves are made of three components: a central body and two side closures connected to the . 3R `j[~ : w! 135 0 obj
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Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. 0000103119 00000 n
Not so. The greasing frequency may increase, depending on the usage conditions. Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. b. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. If necessary, the ball valves must be cleaned from dirt and dust 0000204937 00000 n
Valves for oxygen use are also marked with "free of oil and grease". 0000206588 00000 n
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GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. All Rights Reserved. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>]
Actuated and manual ball valves suited for a variety of industrial and OEM applications. 0000204366 00000 n
Inspections should address the following: Annual shutdowns are an ideal time to perform ball valve inspections. <]>>
1. Purge valve cleaner from the system after use. Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. /N 20
Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 1 - Create a valve system map. In such applications proper preventative measures can significantly extend the life of your ball valves. Learn to read the high-pressure gauge attachedto the pump. 0000006006 00000 n
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Watch the needle on the gauge drop as sealant moves into the valve. HWYo6~S
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90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. c. Open and close the valve. . >> iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. 0
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Rt Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. 0000202379 00000 n
Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. Generally speaking, each ball valve has two sealant injection fittings. 6. 7#fzT4|Yyo{>=j xB,d} 2152 Factors That Impact Ball Valve Lifespan An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. 3.2 With no pressure in the valve, use the following procedure. 0000196540 00000 n
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48n3{? Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. 135 0 obj
Inspect the grease fitting to ensure it is not leaking or defective. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. 0000113324 00000 n
View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. hwTTwz0z.0. 0000202395 00000 n
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Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. /T 697585
(A) indicates the stem and (B) indicates the rotary ball. 3.1.2.1 Lubricate minimum once a year. 65 0 obj
One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000103392 00000 n
grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 @ . Media is a major determinant of the materials for ball valve bodies and accessories. 0000013848 00000 n
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Full valve management services. 0000201527 00000 n
Valve Greasing. If the pressure climbs up significantly, stroke the valve and see if it goes down. The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. a. HD
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The following indications should be used as minimum guideline until operating experience indicates otherwise. (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e
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Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Flanged Floating Ball. %PDF-1.4
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Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. If possible, operate the valve and determine its' condition. ENGINEERED VALVES. The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. Image Legend Downloads: Model F/FC Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world.
Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. 62 0 obj
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Wait30 to 40 minutes and cycle valve again. 0000026160 00000 n
Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series.
Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D
8 'G~3#W+x-"7`q i? Who We Are. Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. . /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>]
Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). 0000232312 00000 n
Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. 0000207524 00000 n
Looking for a replacement part or a specific model? For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. 0000006556 00000 n
While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. % Prior installation, the pipe must be cleaned; 2. ! 2`R$1bwZO
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2:)%gE>,2C`ia0} CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. 0000206108 00000 n
0000109713 00000 n
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Pressure classification (ASME/ANSI 600 lb, API 3000 psi). 0000106695 00000 n
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As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. /O 66
Ball Valves. E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. Do Not . This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. << /Length 5 0 R /Filter /FlateDecode >>
When ordering For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. R ]~ V O ] . U C Z g
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View catalogue. > E { Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. ORBIT Valves and Actuators. 0000150264 00000 n
0000207530 00000 n
ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. 10,000 to 15,000 PSI. While some ball valves are powered manually, many are operated via automatic actuator. 0000194340 00000 n
0000013634 00000 n
Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . 64 72
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Wait 30 to 40 minutes and cycle valve again. 0000028354 00000 n
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!B<5> 1.2 The lubrication of the yoke nut should be inspected at least monthly. 0000003348 00000 n
Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). It is what i was searching for.I would like to suggest you that please keep sharing such type of info.Thanks Anix USA, We are Manufacturers of High Pressure Hydraulic Sealant Pump located in Chennai , India. 2:8qoI E"Nj,os S[B When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. Rz*2u [ffS+f}J3Hs+4On;
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Cameron/Navco B2 C.S. Gemini Valve 2023. 0000027257 00000 n
This means that in most cases the valve can be replaced without replacing the existing actuator. <<
Due to the absence of industry standards many dangerous types of fittingshave been put into service. If there is no physical damage to the sealsthis will be all that is required. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 65 0 obj
Service Personnel are available to assist you with Valve Maintenance Programs. Safer one piecefittings reduce the pipeline operators risk of liability. 0000100412 00000 n
The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. A ball valve is designed to be used in the fully open or fully closed position. One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. trailer
0000200681 00000 n
Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. 2. EKO(#`$5+#L| Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. 0000198754 00000 n
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Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) /Names << /Dests 41 0 R>>
stops to ensure the valve is fully closed. 0000073358 00000 n
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Thanks for this. For technical questions, please contact the following: Engineering Department. Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+
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